| Customization: | Available |
|---|---|
| Type: | Bib Filling System |
| Voltage: | 380V |
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Aseptic Bag in Box BIB Filling System for Fruit Jam and Juice
Product Description
Aseptic Filling System is the star product of Shanghai Chase. In the past 14 years, our factory has manufactured dozens of juice producton line for over 30 countries, which won a good reputation. With senior engineers and experienced technicians, shanghai chase is confident to provide our customers superior product with fair price.
Main Features:
1. Customization: 20 Ton/D - 1500 Ton/D available.
2. High juice yield: Up to 95%.
3. Low temperature evaporation resulting improved quality of products.
4. Very fair price as we are manufacuture but not trader.
5. All accessories from world famous brand.
Production Flow
Equipment List
Receiving and Elevating
1. It is advisable to install cement pools in the plant, which provides the processing line with a constant flow of raw material.
2. Fresh and ripe tomatoes cannot be stored for over 24 hours at temperature of over 30°c.
3. Chain and plate elevators are normally used for tomatoes elevating, which do little harm to tomatoes. The elevators are equipped with sprayers, letting the tomatoes be re-washed during the processing of elevating.
4. Motors are equipped with stainless steel protective shield, which keep the motors from rain and snow in outdoor.
Washing and Sorting
1. Bubble washing machine/floating washing machine washes the tomatoes by floating water, which comes from bubble generator quipped at the bottom of the machine. There is no damage brought by bubble washing while the tomatoes are thorough washed.
2. Waste and sand sink to the bottom and are discharged by our special design.
3. Rolling bar design & speed adjustable.
4. The machine is equipped with waste conveying system, sending the waste directly to tank.
Chopping and Preheating
1. Supper-high intensity
2. Crossed blades design (rather than harmer slice design, which does harm to materials) litter heat generating during chopping work helps protect vitamins in tomatoes.
3. This process helps pectin inside tomatoes, which gives natural in consistency to the tomato paste.
4. Ii-feed at normal temperature and outlet at 60-90°c. Temperature adjustable.
Refining and Evaporating
1. Rotated speed can go as 1470r/min, which generates large centrifugal force and helps increase the juice yield.
2. Every blade goes through dynamic balance test, with the feature of lower noise and smoother operation.
3. Forced circulation evaporator: Continuous concentration under vacuum and low temperature.
Sterilizing and Aseptic Filling
1. Tube-in-tube sterilizer, which contains heating, sterilizing and cooking section is mainly compose of tube in tube heating-exchanger and feeding pump.
2. Four layers. Auto backtrack of no enough sterilized.
3. Mainly composed of aseptic filling head (single/double), operation system, computer controlling system, weight measurer, operation, platform, and etc.
4. Package forms can be various kinds as customers request
Aseptic Bag in Box BIB Filling System for Fruit Jam and Juice
| Raw material handling capacity(t/d) | 60 | 150 | 250 | 500 | 750 | 1000 | 1250 | 1500 | 2000 |
| Evaporation Form | Double vacuum |
Double vacuum |
Three vacuum | Three vacuum | Three vacuum | Three vacuum | Three vacuum | Three vacuum | Three vacuum |
| Water Consumption | 7.1 | 13.1 | 21.6 | 44.3 | 65.7 | 44.3 | 65.9 | 65.9 | 79.08 |
| Power(kw) | 83.8 | 151.5 | 412.4 | 636.2 | 955.4 | 1291.6 | 1411.1 | 1558.1 | 1869.7 |
| Steam Consumption(t/h) | 1.665 | 3.87 | 5.22 | 9.14 | 15.01 | 20.2 | 24.62 | 29.15 | 34,.98 |
| Compressed Air Consumption(t/h) | 66.2 | 66.2 | 66.2 | 72.2 | 72.1 | 72.2 | 72.2 | 72.2 | 86.84 |
| Cooling Water Consumtion(t/h) | 125 | 317 | 307 | 585 | 825 | 1075 | 1410 | 1630 | 1956 |
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