220L Aseptic Package Chili Sauce Mango Paste Jam Making Processing Line
Shanghai Chase designs and manufactures mango pulp production processing machine to produce high-quality mango juice and puree, either single strength or concentrated. We can supply complete mango production processing line as well as single machines to meet specific requirements.
We design, manufacture and supply complete Mango Production Processing Line including:
- Receiving, Washing and Sorting System
- De-stoning and Refining System
- UHT Sterilizing and Aseptic Filling System
Production Process
Washing and Sorting
1. Mango are received in the bubble washing machine where, by immersion in the water and thanks to a bubble generating system, the surface of the fruits is washed. Fruits are then rinsed by a shower of fresh water on the elevator that takes the fruits to the Sorting Operations.
2. Waste and sand sink to the bottom and are discharged by our special design.The brush washer is designed and produced according to tubers processing machinery technology. The surface of mango are cleaned by rolling brushed and spraying water,meanwhile the mango are transported forwards by rotation of brushes slowly.
3. In order to guarantee the best quality of the final products, rotten and unripe fruits must be discarded. Chase universal sorting line allows to efficiently inspect the fruits, by making them slowly rotate on a roller belt conveyor under the sight of the operators.
4. The machine is equipped with waste conveying system, sending the waste directly to tank.
Puree Extraction and Refining
1.The mango destoning machine fitted for the treatment of mango. has a capacity of up to 5 Tons/H of fresh fruit and it is capable of processing also hard and large fruits without severe losses in yield.
2. For a perfect separation of the puree from peels, Chase is proud of the highly sophisticated pulper, refiner and turbo extractor. The machine can be supplied with inverter suitable to adjust the rotation speed and with an inert gas injection device, for protecting product against oxidation.
3. Rotated speed can go as 1470r/min, which generates large centrifugal force and helps increase the juice yield. Every blade goes through dynamic balance test, with the feature of lower noise and smoother operation.
Refining and Evaporating
The possible final products of our mango processing lines are natural puree or concentrated puree.
1. In the first case, the natural puree is fed to a deaerator, in order to remove the air incorporated in the product and consequently extend shelflife. The dearation is performed by nebulization under vacuum, in order to avoid oxidation. The aromatic vapors can be condensed and newly incorporated directly into the product by means of an aroma recovery device supplied with the dearator.
2. In the case of concentrated puree, the refined puree is pumped to a thin-film continuous evaporator. The versatility of our swept evaporators is really unrivalled: they can easily process low-pulp or high-pulp juices, delicate or thermo-resistant juices, as well as low or high viscosity juices. The residence time is among the shortest possible and the concentration is achieved in one sole passage.
Sterilization and filling
UHT sterlizer adopts the technology of Ultra-high temperature sterilization,
which is a process for fresh milk and beverage processing, to meet the commercial asepsis requirements. UHT sterilization is characterized by short sterilization time and better preservation of the color and flavor of the material.
After sterilization and filling into aseptic packages, the product does not need to be stored at low temperature, and the shelf life can be up to 6-18 months.
The production capacity of UHT sterilizer produced by Shanghai CHASE is 1-10t /h, and the typical sterilization temperature is 90-140ºC.
Shanghai Chase Industrial Co., Ltd is founded in 2008, focus on food processing machinery.
We own more than 60 employees with rich industrial experience and advanced mechanical equipment, numbers of CE certifications and invention patents. We have complete service guarantee in equipment manufacturing and after-sale service of fruit and vegetable processing production machine, Diary processing lines, UHT pasteurizing lines and aseptic filling lines.
Chase Production Workshop,Our workshop covers an area of 8000 square meters, with full production space and equipment which meet the requirements of production flows. We have experienced mechanical engineers, electrical engineers and technicians. We design and produce all the important equipment and write PLC control programs by our own staff to ensure perfect after-sales maintenance. All the equipment is strictly inspected and tested in factory before delivery, to ensure smooth operation in customer's site.
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